Hatz-diesel 1B 50 Manuel d'utilisateur

1B20 | 1B27 | 1B30 | 1B40 | 1B50www.HATZ-DIESEL.comHatz DieselCREATING POWER SOLUTIONS.OPERATOR’S MANUALDiesel engine00000000 443333 880022 1100 -

Warning symbol/Signal wordMeaningCAUTIONThis signal word, without a danger symbol, isused to indicate the risk of property damage.NOTICEThis signal wo

Symbol MeaningWarning of heavy loads!Warning of environmental damage!Comply with the Operator's Manual or additional documenta-tion from other ma

Using the machine▪ Only operate the machine for the purposes described in the chapter 3.1.1Intended use and foreseeable misuse, page 7.Compliance with

Personal protectiveequipmentPictogram FunctionSafety goggles(with side shields)Safety goggles protect the eyesfrom flying objects (for example,dust pa

WARNINGDanger of injury and danger of incorrect operation due toinadequate personnel qualifications.▪ The personnel must have read and understood thi

Safe operation▪ Before switching on the machine, ensure that no one can be injured whenthe machine is started up.▪ During machine operation, ensure th

3.2.3 Machine-specific safety instructions for maintenance workIntroductionThe machine can pose residual risks during maintenance. To eliminatethese r

WARNINGDanger of injury from compressed air and dust particles.Eye injuries may occur when cleaning with compressed air.▪ Wear safety goggles. CAUTIO

3.2.4 Electrical equipmentSafety notes DANGERDanger to life, danger of injury or danger of property dam-age due to incorrect use of batteries.▪ Do not

NOTICE▪ The necessary wiring diagrams are included with the ma-chine if it is equipped with electrical equipment. Additionalwiring diagrams can be re

Engine type plate➀➁➂➃The engine type plate is located on the sound protection hood and containsthe following engine information:1 Engine type2 Code (s

Label Meaning0000 051 300 02321Starting the engine with recoil start(see the chapter 7.4.1 Starting theengine with recoil start (up to -6 °C),page 33)

Label MeaningDIESEL052 356 01BIOChanging the fuel filter(see the chapter 8.2.11 Changingthe fuel filter, page 68)Safety 1B20, 1B27, 1B30, 1B40, 1B50 2

4 Technical data4.1 EngineType 1B20 1B27 1B30 1B40 1B50Type Air-cooled four stroke diesel engineCombustion system Direct injectionNumber of cylinders

2) If equipped with an automatic valve lash adjustment, the tappet clear-ance does not need to be checked (see the chapter 8.2.2 Maintenance plan,page

If engine oils of a low quality standard are used, the oil change interval mustbe reduced to 150 operating hours.Oil viscosity-40-30-20-10010203040501

5 Engine designOverview28 9 1091112131415161718192021346571 22Pos. Designation1 Type plate2 Cylinder head cover3 Silencer with contact protection4 Exh

Pos. Designation15 Intake opening for cooling and combustion air16 Oil filling opening and dipstick17 Recoil start18 Stop pin (option)19 Dry air filte

6 Transport, assembly and commissioning6.1 TransportSafety notes CAUTIONDanger of injury from overloading the body.Lifting the machine to transport it

Depending on the use and installation of the engine, it may be necessary forthe machine manufacturer and machine user to install safety equipment topr

Table of contents1 Notices ... 52 General

7 Operation and use7.1 Safety notes NOTICEComply with the safety chapter!Follow the basic safety instructions in the chapter 3 Safety,page 7. DANGERDa

CAUTION Exceeding of the permissible forces at the speed controllever and stop pin can cause damage to the stops and in-side regulator parts.Please n

7.3 Setting the speed controlSafety note CAUTION Damage to the diesel engine due to inadequate lubrication.▪ After the engine has been out of use for

Safety notes DANGERDanger to life from inhaling exhaust gases.Toxic engine exhaust gases can lead to loss of consciousnessand even death in closed-off

Pos. Designation1 Grip2 Recoil start cover3 Diagram of starting procedureProcedure Step Activity1 Check the speed control (see the chapter 7.3 Setting

7.4.2 Starting the engine with an electric starterOverviewStandard OptionPos. DesignationA Indicators1 – Operating display2 – Charge control3 – Oil

Step Activity1 Check the speed control (see the chapter ).2 Insert the starting key all the way and turn to position "I".Depending on the mo

NOTICEi▪ If the engine stops again immediately after starting, or stopsindependently during operation, this is an indication that amonitoring element

OverviewPos. Designation1 Speed control lever2 Stop pin (additional equipment)3 Connecting rod (additional equipment)ProcedureStep ActivitySpeed contr

7.5.2 Switching off the engine (electrical)Safety notes CAUTIONDanger of injury due to operation by unauthorized persons.There is a danger of injury i

8 Maintenance ... 478.1 General maintenance instruc

Automatic electrical switch-off with fault storageThis is identified by brief flashing of all indicators after the starting key isturned to position &

CAUTIONDanger of environmental damage from spilled fuel.Do not overfill the fuel tank and do not spill fuel.▪ Collect emerging fuel and dispose of it

ProcedureStep Activity Figure1 Open the fuel cap.2 Fill the fuel tank with dieselfuel.3 Close the fuel cap. NOTICEi▪ Before starting for the first tim

7.7 Checking the water separatorSafety notes CAUTIONDanger of environmental damage from spilled fuel.When water is drained from the water separator, a

ProcedureStep Activity1 Model with window:Check the window (2) for water content.Collected water can be clearly identified by the noticeable sepa-rati

7.8.1 Engine oil levelOverview Pos. Designation1 Dipstick2 Oil refilling containerProcedureStep Activity1 Switch off the engine and wait several min

7.8.2 Oil level in the oil bath filter (option)OverviewPos. Designation1 Oil container2 Filter insert3 Gasket4 LockProcedureStep Activity1 Remove the

8 Maintenance8.1 General maintenance instructionsSafety notes WARNINGDanger of injury from the failure to follow the operating in-structions and from

▪ Before starting, ensure that no persons are located in the danger zone ofthe engine or machine.Performance of maintenance workThe entire machine is

Model without automatic valve lash adjustment1B20: 0,20mm 1B27: 0,10mm1B30: 0,10mm 1B40: 0,10mm1B50: 0,10mm0000 051 104 06= 1hmaxOIL500h250hINEXma

1 NoticesContact data© 2012Motorenfabrik HATZErnst-Hatz-Straße 1694099 RuhstorfGermanyTel. +49 (0)8531 319-0Fax +49 (0)8531 319-418marketing@hatz-dies

Symbol Maintenance in-tervalMaintenance activity/check ChapterEvery 8-15 oper-ating hours or ev-ery day beforestartingCheck the oil level. 7.8 Checkin

Symbol Maintenance in-tervalMaintenance activity/check Chapter500hEvery 500 operat-ing hoursChange the fuel filter. 8.2.11 Changingthe fuel filter,pag

OverviewStandard Model with cycloneprecleanerModel with oil bath fil-terPos. Designation1 Air intake opening2 Intake area of cyclone precleaner3 Dust

8.2.4 Change the engine oilSafety notes CAUTIONDanger of burns.When working on the engine there is a danger of burns from hotoil.▪ Wear personal prote

ProcedureStep Activity1 Unscrew the oil drain screw (1) and drain the oil entirely.2 If necessary (every 1000 operating hours), clean the oil filter a

NOTICEi▪ The oil filter should be cleaned when the engine oil ischanged (see the chapter 8.2.4 Change the engine oil,page 53) since oil will run out

Step Activity Figure4 Check the gasket (3) for dam-age and renew if necessary.5 Lightly oil the gaskets (3+4)before mounting.6 Insert the oil filter a

PreparationsThe preparations are performed in different ways depending on how the en-gine is equipped:▪ Preparations on engine model with dry air filt

Preparations - Engine model with rammer operation (1B20 R)Step Activity Figure1 Unscrew the air filter cap (1).2 Remove the screws and nuts.Remove the

Step Activity Figure2 Remove the screws (2).(2 screws in 1B20, 1B27 and1B30, 3 screws in 1B40 and1B50).3 Take off the cover (3) with thegasket (4).4 T

2 General informationInformation on the documentThis Operator's Manual was created with due care. It is exclusively intendedto offer a technical

Step Activity Figure9 Perform a test run. Check thecylinder head cover for tight-ness. 8.2.7 Maintaining the oil bath filterSafety notes CAUTIONDanger

Step Activity Figure5 Fully assembly the filter andprepare it for operation by fill-ing it with oil (see the chapter7.8.2 Oil level in the oil bath fi

ProcedureStep Activity FigureDry contamination1 Remove the screws (1).2 Take off the recoil start (2) andclean it.3 Clean the fan blades with asuitabl

Step Activity Figure5 Also clean the cooling ribs ofthe cylinder head (3) and cylin-der (4) and blow out with com-pressed air.6 Check the air gap (5)

8.2.9 Check the screw connections NOTICEi▪ Do not retighten the screws for attaching the cylinder head.▪ The adjustment screws on the speed regulator

ProceduresThe exhaust screen can be cleaned in different ways depending on how theengine is equipped:▪ Cleaning the exhaust screen in standard models▪

Step Activity Figure6 Tighten the hex nut (1) by ap-prox. one turn.7 Insert the exhaust manifoldwith the bracket (2) into thehole and pull it back to

Step Activity Figure3 Remove the deposits in thescreen insert with a suitablewire brush.4 Check the screen insert forcracks or breakage, and re-place

Step Activity Figure9 Tighten the hex nut (1) by ap-prox. one turn.10 Insert the exhaust manifoldwith the bracket (2) into thehole and pull it back to

CAUTIONDanger of injuryRepeated contact with diesel fuel can cause chapped andcracked skin.▪ Wear safety gloves. CAUTIONDanger of environmental damag

3 Safety3.1 General informationIntroductionThis chapter contains the information you need to work safely with this ma-chine.To prevent accidents and d

Step Activity Figure2 Pull the fuel feed line (3) off ofthe fuel filter (4) and insert anew filter.3 Insert the fuel filter back intothe tank. 4 Close

Step Activity Figure2 Open the fuel cap (2) and pullthe fuel filter (3) out of the tankby the cord.3 Pull the fuel feed line (4) off ofthe fuel filter

Step Activity Figure1a Water separator without win-dow:Empty the fuel tank (1). Openthe screw (2) and let the fueldrain into a clean container.The fue

Step Activity Figure5 Attach the fuel filter to theholder.6 Fill the fuel tank with dieselfuel (see the chapter 7.6 Refu-eling, page 40).The fuel syst

Step Activity Figure2 Maintain the dry air filter whenthe rubber bellow contractsand covers the green field (1).Installing and removing the filter car

Step Activity Figure4 In the model with an air filtermaintenance display (6),check the condition andcleanliness of the valve shim(7).5 The air filter

Step Activity Figure1 Blow out the filter cartridge(1) with dry compressed airfrom the inside to the outsideuntil dust no longer emerges.2 Check the s

9 Faults9.1 TroubleshootingTroubleshooting notesIf the cases listed below have been worked through but the fault continues topersist, please contact y

Type of fault Possible causes Remedy ChapterThe machine is notuncoupled.If possible, sepa-rate the enginefrom the machineby uncoupling it.Pre glow sys

Type of fault Possible causes Remedy ChapterMachine is not un-coupled.If possible, sepa-rate the enginefrom the machineby uncoupling it.Fuel filter is

▪ Installation of the machine in moving equipment (e.g. vehicles, trailers) orin closed rooms without additional measures to handle supply air, extrac

Type of fault Possible causes Remedy ChapterThe starter doesnot switch on andthe engine doesnot turn.Irregularities in theelectrical equip-ment:▪ Batt

Type of fault Possible causes Remedy ChapterWith automaticelectrical switch-offmechanism(additional equip-ment)Stop signal frommonitoring ele-ments th

Type of fault Possible causes Remedy Chapter▪ Air in the fuelsystem.Check the fuel sys-tem for air ingress.Check the bleedvalve.▪ The speed ad-justmen

Type of fault Possible causes Remedy ChapterCondensateemerges from theexhaust silencer.Operation under noload for an extend-ed period.Operate the ma-c

CAUTION Danger of later engine damage.The monitoring components (oil pressure, charge control andengine temperature) are deactivated in emergency ope

Step Activity2 Start the engine with the electric starter or recoil start (see thechapter 7.4.1 Starting the engine with recoil start (up to -6 °C),pa

10 Storage and disposal10.1 Storing the machineGeneral information NOTICEComply with the safety chapter!Follow the basic safety instructions in the ch

11 Installation declarationExtended manufacturer's declaration / Declaration of IncorporationEC Machinery Directive 98/37/EC or 2006/42/EC*)The m

Motorenfabrik Hatz GmbH & Co. KGErnst-Hatz-Str. 1694099 Ruhstorf a.d. RottDeutschlandTel. +49 8531 319-0Fax +49 8531 319-418marketing@hatz-diesel

Storing the Operator's ManualThis Operator's Manual is an integral component of the machine (also whenbeing sold). It must be stored in the